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Home / News / Industry News / The vortex flow channel design helps improve copper dissolution efficiency, achieving a double breakthrough in environmental protection and energy saving

The vortex flow channel design helps improve copper dissolution efficiency, achieving a double breakthrough in environmental protection and energy saving

The vortex flow channel design of High Efficiency Copper Dissolving Tank is one of the core technologies of this product. This design not only improves the efficiency of copper dissolving, but also effectively reduces the energy consumption of the equipment and has significant advantages in environmental protection.
The vortex flow channel forms a strong vortex flow in the dissolving tank, so that the dissolving liquid can evenly flush the surface of the copper material, thereby enhancing the efficiency of the dissolving reaction. Traditional copper dissolving tanks often face the problem of uneven distribution of dissolving liquid during operation, resulting in some copper materials not being fully dissolved, resulting in waste of resources. The introduction of the vortex flow channel system ensures that each piece of copper can be fully contacted with the solution in a shorter time, greatly improving the dissolving efficiency.
More importantly, this design reduces energy consumption in the copper smelting process. Using more efficient liquid circulation and dissolving processes, the vortex flow channel greatly reduces the need for heating and stirring, thereby reducing energy waste. For large smelting companies, energy saving means significant cost reduction and also reduces the burden on the environment.

In the process of copper dissolution, some harmful gases and waste liquids will inevitably be produced. If these wastes are not handled properly, they will cause serious pollution to the environment and affect the production compliance and social responsibility of the enterprise. However, the High Efficiency Copper Dissolving Tank effectively reduces the occurrence of this problem through the design of the vortex flow channel.
The vortex flow channel design improves the mixing effect of oxygen and dissolved liquid by optimizing the flow of liquid and gas. Oxygen can participate in the copper dissolution reaction more efficiently, thereby reducing the emission of harmful gases produced by incomplete reactions. The vortex flow channel enables harmful gases in the solution to be removed more quickly, avoiding gas accumulation and excessive emissions.
This design allows the High Efficiency Copper Dissolving Tank to effectively reduce the emission of waste gas, especially when treating sulfuric acid solutions, it can reduce the generation of harmful gases such as SO₂. This technology complies with increasingly stringent environmental regulations and also helps companies achieve a more environmentally friendly production method.

In the process of copper dissolution, the treatment of waste liquid is also an environmental issue that cannot be ignored. Traditional copper dissolving tanks often rely on large amounts of water and complex chemical treatments for waste liquid treatment, while the High Efficiency Copper Dissolving Tank optimizes the circulation and dissolution process of the liquid through the vortex flow channel design, reducing the amount of waste liquid generated.
The effect of the vortex flow channel makes the dissolution process more efficient, which means that less solution is used and the generation of waste liquid is greatly reduced. The design improves the utilization rate of the dissolving liquid, allowing more copper materials to be effectively recovered and reducing the waste of solution during the smelting process. This reduces the difficulty of waste liquid treatment and reduces the consumption of water resources.
For copper smelting companies, the cost of waste liquid treatment usually accounts for a large part of the production cost. By reducing the amount of waste liquid generated, Hongtian Technology's High Efficiency Copper Dissolving Tank helps companies reduce waste liquid treatment costs, improve resource recovery efficiency, and make the entire smelting process more green and sustainable.

In today's increasingly tight resources, copper recycling and reuse have become particularly important. Traditional copper recycling methods often have problems such as slow dissolution speed and low resource recovery rate, which affects the copper recovery efficiency and leads to a large amount of copper resource waste. The vortex flow channel design of the High Efficiency Copper Dissolving Tank significantly improves the resource recovery rate by improving the copper dissolution efficiency.
The strong vortex effect of the vortex flow channel greatly increases the contact area between the dissolving solution and the copper material, thereby increasing the dissolution rate of the copper material. While the dissolution rate is increased, the amount of solution required in the smelting process is also greatly reduced, which effectively reduces the waste of resources and improves the economy of the entire recycling process.
Through this technology, the recycling process of waste copper resources can be completed more quickly and at a lower cost, which not only improves the utilization rate of resources, but also reduces dependence on natural resources. This is highly consistent with the current global trend of promoting green economy and sustainable development, and brings new development opportunities to the industry.