Anode Tank

1.How Does the Liquid Inlet Design Improve Performance?
The liquid inlet system is a critical component of the anode tank, and Hongtian Technology Co., Ltd. has meticulously designed this system to ensure maximum efficiency, uniformity, and control during the electroplating and copper foil production process. The design uses a combination of multiple pipelines for simultaneous liquid inlet, with the ability to adjust the volume of liquid flow in each pipeline separately. This allows for highly accurate control over the amount of electrolyte being introduced into the system, resulting in a more stable and consistent plating environment.
The sequential liquid inlet system in our anode tanks is optimized to ensure that the electrolyte flows through the system in a controlled manner, enhancing the overall quality of the copper foil or electroplated anode plates. The flow pattern starts with mixed flow, followed by laminar flow, and then returns to mixed flow. This flow pattern serves two important purposes,it stabilizes the electrolyte distribution, ensuring that each anode plate receives an even coating, it helps to minimize turbulence and air pockets that can disrupt the plating process.
The precise control over liquid inlet flow and the uniform distribution of electrolytes are crucial for achieving high-quality, consistent results. In electroplating, uneven electrolyte distribution can lead to variations in the coating thickness, which may impact the performance and lifespan of the plated components. By ensuring a consistent flow, our anode tanks prevent such issues, making them ideal for industries that demand high-precision electroplating, such as the lithium battery and electronics sectors.

2.What Are the Key Specifications and Benefits of Our Anode Tanks?
The anode tanks provided by Hongtian Technology Co., Ltd. come with a range of advanced specifications that ensure superior performance in electroplating and lithium-ion battery production. Our tanks are designed with precision and flexibility, offering both customization and durability to meet the specific needs of our clients. 
Anode Plate Width: Our anode tanks can accommodate anode plates with widths ranging from 1000mm to 2000mm. This flexibility makes our tanks suitable for a variety of industries and production scales, allowing customers to work with different plate sizes without needing to invest in multiple machines.
Adjustable Anode Spacing: The anode spacing is customizable between 8mm and 12.5mm (DSA installed pole spacing), allowing clients to tailor the system based on their specific production requirements. This feature provides optimal flexibility to suit different types of electroplating processes, ensuring maximum efficiency and consistent coating results.
Slot Voltage: The anode tanks are designed to operate with a slot voltage of ≤ 7V, which is suitable for a wide range of electroplating and copper foil applications. This voltage range ensures that the plating process remains stable and produces high-quality copper foil, which is essential for manufacturing lithium-ion batteries.
Immersion Rate: The immersion rate of our anode tanks is set at 50%, allowing for optimal electrolyte exposure to the anode plates. This high immersion rate ensures that the anode plates are adequately coated with copper during the electroplating process, resulting in a uniform and durable finish.
Durability and Coating Lifespan: The DSA coating on the anode plates typically lasts for 5 to 6 months under normal use, especially for the production of dual-light lithium copper batteries. This durability reduces the need for frequent maintenance and replacement of anode plates, thereby lowering overall operating costs.
Number of Anode Plates: Our anode tanks can accommodate 12, 14, 16, 18, 20, or 24 anode plates, depending on the cathode roller diameter and the customer’s requirements. The anode plates are made from 6mm TA1 material, ensuring strength, corrosion resistance, and long-lasting performance in electroplating environments.
Precision Design and Installation: After on-site installation, the overall accuracy of the internal arc is within ± 0.15mm, ensuring that the tank operates with minimal tolerance. The internal arc roughness is ≤ Ra3.2, providing a smooth surface that promotes efficient electrolyte flow and optimal plating conditions. This level of precision is essential for achieving high-quality electroplating results and for the efficient production of lithium-ion battery components.

3.How Can Customization Enhance Your Production Process?
At Hongtian Technology Co., Ltd., we understand that every production line has its unique challenges and requirements. That’s why we offer a wide range of customization options for our anode tanks, ensuring that they are perfectly suited to your specific production needs. We believe that a one-size-fits-all approach does not work when it comes to high-precision manufacturing, which is why we provide tailored solutions to help optimize your production processes.
Customization is available in several key areas of the anode tank design, including the anode spacing, liquid inlet system, anode plate size, and the number of anode plates that can be used in the tank. This flexibility allows us to deliver a solution that is tailored to your production environment, whether you need a larger tank for high-volume production or a smaller tank for more specialized tasks.
Clients working with varying electrolyte compositions or different anode materials can adjust the liquid inlet volume and sequence for optimal electrolyte distribution. Customers can choose the anode plate dimensions, immersion rate, and slot voltage based on the specific requirements of their electroplating or lithium-ion battery production processes.
At Hongtian Technology Co., Ltd., our team works closely with each client to understand their operational requirements and provide solutions that integrate seamlessly into their production lines. We also offer support during installation and commissioning, ensuring that the anode tanks operate at maximum efficiency from day one. With our expert guidance and customizable designs, businesses can optimize their production processes, improve product quality, and reduce operating costs.