X-ray Thickness Gauge (Copper Foil Testing Equipment - Surface Density)

1. What Is the X-ray Thickness Gauge and Why Is It Essential for Copper Foil Testing?
The X-ray Thickness Gauge is an advanced and highly accurate instrument designed to measure the thickness of copper foil and assess the surface density of various materials. This equipment is particularly critical for industries where precise copper foil thickness is essential, such as in the lithium-ion battery manufacturing process, electronics, and high-performance printed circuit boards (PCBs). Copper foil plays a crucial role in these applications, and its thickness directly impacts the functionality, conductivity, and overall quality of the final products.
At Hongtian Technology Co., Ltd., we specialize in the development and production of cutting-edge X-ray Thickness Gauges, offering solutions that guarantee both speed and precision in testing copper foil thickness. Our instruments are designed to measure a wide range of foil thicknesses, from 3 microns to 5 millimeters, making them versatile enough for various applications. This is essential in industries like battery production, where copper foil is a key component of the electrodes, and even the slightest deviation in thickness can lead to reduced efficiency or product failure.
Our X-ray Thickness Gauges are non-destructive, ensuring that the material is not compromised during the testing process. This is particularly valuable in high-volume production lines where maximizing material usage is critical. The gauges use advanced X-ray technology to detect variations in the foil thickness without causing any damage, providing quick, accurate, and reliable measurements.
Incorporating our X-ray Thickness Gauge into your production line offers several significant benefits. It allows for real-time monitoring of foil thickness throughout the production process, ensuring that the material meets required specifications. It helps manufacturers optimize material consumption, as the precise measurements provided by the gauge ensure that copper foil is used efficiently, avoiding waste. At Hongtian Technology, we are committed to providing solutions that enhance both quality control and efficiency, making our X-ray Thickness Gauge an indispensable tool for modern manufacturers.

2. How Does the X-ray Thickness Gauge Work for Copper Foil Testing?
The X-ray Thickness Gauge operates based on the principle of X-ray transmission and absorption. When X-rays pass through a material, the amount of X-ray energy that is absorbed or scattered is proportional to the thickness and density of the material. By measuring the intensity of the X-rays that pass through the copper foil, the gauge can calculate its thickness with remarkable accuracy.
At Hongtian Technology Co., Ltd., our X-ray Thickness Gauge employs a highly sensitive detector system that captures the changes in X-ray intensity as it passes through the copper foil. The gauge then converts these readings into precise thickness measurements. The system works in real-time, offering dynamic measurement accuracy of ±0.1% and a still resolution of 0.05 microns, ensuring highly reliable results.
One of the key advantages of using X-ray technology for copper foil testing is its non-destructive nature. Unlike other measurement techniques that may require physical contact with the material or may result in sample destruction, X-ray gauges can measure thickness without damaging the foil. This is particularly valuable when testing thin and high-quality copper foils, which may be costly or difficult to replace. The non-destructive nature allows for continuous testing of materials in high-speed production environments, without the risk of introducing defects or waste.
In addition to measuring copper foil thickness, Hongtian Technology’s X-ray Thickness Gauge can also analyze the surface density of the material, which is an important parameter in determining the quality and performance of the foil. For example, in lithium-ion battery production, copper foil must be uniform in thickness and density to ensure that the battery cells perform efficiently and last for extended periods. Our gauges can measure foil thickness with a precision of 0.05 microns, and the surface density measurement ensures that the copper foil meets the stringent requirements for high-quality energy storage systems.

3. What Are the Key Benefits of Using Hongtian Technology’s X-ray Thickness Gauge for Copper Foil Testing?
Our X-ray Thickness Gauge stands out for several key advantages that make it a valuable tool for modern manufacturers. These advantages include precision, speed, versatility, and cost-effectiveness, ensuring that our customers achieve both high product quality and operational efficiency.
Unmatched Precision and Accuracy:
Our X-ray Thickness Gauge provides dynamic measurement accuracy of ±0.1% and still resolution of 0.05 microns, which means that manufacturers can rely on the most precise readings for copper foil thickness. In industries like lithium-ion battery production, semiconductor manufacturing, and electronics, precision is paramount, and even the slightest variation in thickness can affect the quality of the final product. The high accuracy of our gauge ensures that your materials meet the exact specifications, preventing costly defects and reducing rework.
Non-Destructive Testing:
One of the most significant benefits of the X-ray Thickness Gauge is its non-destructive testing capability. This method does not alter, damage, or degrade the copper foil during measurement, which is crucial for high-value materials where maintaining product integrity is essential. Manufacturers can perform continuous testing without the risk of sacrificing the quality of the materials. At Hongtian Technology, we are committed to providing testing solutions that preserve material integrity while ensuring accurate measurements.
High Speed and Efficiency:
Our X-ray Thickness Gauge is designed for high-speed, high-throughput production environments. With a line speed of 2m/min and a production capacity of 95,000m²/month, the gauge can process a large volume of copper foil without slowing down production. This efficiency is crucial for industries that require rapid turnaround times, such as battery manufacturing and electronic device assembly, where time-to-market is critical. The measure response speed of 10ms ensures that the gauge can quickly assess foil thickness, allowing manufacturers to monitor the quality of materials in real-time.
Versatility and Customization:
The system can measure copper foil in a wide range of thicknesses—from 3 microns to 5 millimeters—making it suitable for multiple applications across different industries. The probe gap settings (10mm, 20mm, 30mm) allow the gauge to be customized to fit specific production requirements. Whether your production line requires thin, ultra-precise foils or thicker materials for energy storage, our X-ray Thickness Gauge is up to the task.