PVD Copper Foil And Aluminum Foil Winding Coating Equipment

1. Basic Structure and Function of Copper Foil and Aluminum Foil Winding Equipment
PVD Copper Foil And Aluminum Foil Winding Coating Equipment is essential for the precise and efficient production of high-quality foil rolls, and at Hongtian Technology Co., Ltd., we specialize in the design and manufacture of these systems. The equipment is structured to ensure the smooth transport, cutting, and winding of copper and aluminum foil materials into compact rolls. The basic structure of this equipment includes key components such as the transport structure, winding and adjustment components, and the control system that work together to maintain the stability and precision of the winding process.
The transport structure is crucial for the smooth operation of the equipment, as it is responsible for moving the foil through the system. At the feeding end of the system, the copper or aluminum foil is loaded onto the transport platform via a feeding port. The transport platform typically has a fixed seat on one side, with a movable clamp plate to secure the foil as it moves. This clamp plate is attached to a connecting shaft that is driven by a motor, allowing the foil to move consistently through the system. The transport platform ensures that the foil is aligned and kept taut, which is critical for maintaining quality and preventing wrinkles or misalignment during winding.
The winding and adjustment components are vital for ensuring the proper alignment of the foil as it is wound onto the roller. These components include pressure plates that press down on the foil, keeping it in place. When there is any deviation in the position of the foil, the system uses a sliding rail and sliding block mechanism to automatically adjust the alignment. A baffle ensures that the foil stays straight during winding. This adjustment system guarantees that the final product is wound tightly and evenly, preventing defects in the foil rolls that could otherwise occur from misalignment or uneven tension.
At Hongtian Technology Co., Ltd., we take great pride in the advanced engineering and precision of our copper and aluminum foil winding equipment. By integrating cutting-edge technologies and proven Japanese design principles, we provide solutions that enhance the efficiency and precision of foil winding processes. This ensures that manufacturers can meet high production standards, producing flawless copper and aluminum foil rolls for various industries, including electronics and energy storage applications.

2. Equipment Usage: Enhancing Efficiency and Product Quality
The winding equipment for copper foil and aluminum foil plays a pivotal role in ensuring efficient production and high-quality final products. At Hongtian Technology Co., Ltd., we specialize in developing state-of-the-art machines that not only streamline production but also improve the overall quality of the foil rolls. These machines are designed to handle the complexities of foil winding, addressing issues like foil deviation, tension control, and the prevention of material damage during winding.
In terms of production and processing, our equipment ensures that copper and aluminum foils are wound into rolls with precise dimensions and uniform quality. The process begins with the cutting of raw foil into strips of the desired width using a high-speed multi-blade CNC precision slitting machine. Once the material is cut, it is fed into the winding system, where the foil is wound onto rollers. The transport structure ensures smooth movement of the material, while the winding and adjustment components maintain the correct alignment throughout the process.
A key benefit of this equipment is its ability to prevent copper foil or aluminum foil deviation during winding. Without proper tension and alignment, foil can become misaligned, resulting in uneven or loosely wound rolls. Our equipment utilizes advanced sliding rail and sliding block mechanisms, coupled with pressure plates and baffles, to automatically correct any misalignment and ensure the foil is wound in a consistent and controlled manner. This capability greatly improves the efficiency of the winding process by preventing errors that could lead to waste or defects.
By ensuring that the foil is wound correctly, our equipment also contributes to the prevention of foil damage. Copper and aluminum foils are delicate materials, and improper winding can lead to crushing, wrinkling, or other forms of damage. By providing precise control over tension and alignment, the equipment minimizes the risk of such issues, resulting in higher-quality finished products. This is particularly important in industries such as electronics and energy storage, where the quality of the foil is critical to the performance of the final product.

3. Technical Parameters and Specifications for Optimized Performance
To ensure that the PVD Copper Foil And Aluminum Foil Winding Coating Equipment meets the specific needs of manufacturers, it is essential to consider the technical parameters and specifications of the equipment. At Hongtian Technology Co., Ltd., we have developed advanced winding systems that offer outstanding performance and versatility, tailored to meet the demands of the modern production environment.
The technical specifications of our high-speed multi-blade CNC precision slitting machine are designed to provide robust and efficient performance. The equipment has external dimensions of 2170x1080x980 mm, with a total weight of 3 tons. The main engine weighs approximately 3000 kg, while the control box adds an additional 100 kg to the total weight. These specifications make the machine compact yet powerful enough to handle large-scale production runs while maintaining precision and stability.
The equipment is also designed to accommodate a wide range of raw materials and finished products. The maximum diameter of the raw material roll is 900mm, and the maximum width is 500mm, allowing it to handle large rolls of copper or aluminum foil. The inner diameter of the roll can range from 50mm to 90mm, ensuring flexibility in the types of material that can be processed. Once the raw material is processed, the machine can produce finished foil rolls with a minimum width of 20mm and a maximum outer diameter of 600mm. This versatility makes the equipment suitable for various production needs, from small to large-scale operations.
One of the most important features of our equipment is its cutting and winding capabilities. The cutting speed can be adjusted between 0 and 150 meters per minute, making it suitable for both high-speed production runs and precision cutting applications. The equipment is capable of handling up to 20 cutting strips at once, which increases the throughput of the production line. The winding shafts have a diameter of 75mm, ensuring that the foil is wound evenly and tightly onto the roller. This advanced design ensures that the equipment can meet the high standards required in industries like electronics, where precision and quality are paramount.