Overview of Integrated Stove Coating Equipment
● Application and significance of coating in integrated stove.
● The components of the integrated stove adopt coating technology, such as the Low-E glass (low emissivity glass) of the steam oven, which is a film product composed of multiple layers of metal or other compounds coated on the surface of the glass. This coating layer has high transparency for visible light and high reflectivity for mid to far-infrared radiation.
● Energy saving aspect: The coating layer has high transparency for visible light and high reflection for mid to far infrared rays, which can reduce the emissivity of heat transfer in Low-E glass to below 0.15, greatly reducing the temperature loss inside the cavity and achieving the effect of temperature concentration and energy saving.
Integrated stove sputtering coating equipment
Working principle
● Sputtering coating is a process in which ions generated by an ion source bombard a target material in a vacuum
environment, causing atoms on the surface of the target material to be sputtered and deposited onto the
substrate surface to form a thin film.
Characteristics and application
● For conventional applications, a glass chamber with a diameter of 100 (4 ") is used, and a magnetron sputtering head is used with an easily replaceable circular target (standard configuration is gold/palladium alloy). The sputtering head is a convenient hinge type and has an electrical safety interlock device. The high-voltage cable has a shielding function to prevent accidental damage. Adjust the vacuum degree through an argon needle valve to change the plasma current; The gas injection system can preset plasma discharge.
● The Q150TESPLUS in the Q150TPLUS series coating instrument is a system that integrates two vacuum coating methods: ion sputtering and thermal evaporation. The coating head can be quickly replaced within seconds, and the intelligent logic system automatically recognizes the type of coating head installed and displays the corresponding operation settings. It can sputter both easily oxidizable and nonoxidizable metals (precious metals), comes with a standard chromium target, and can be selected from various metal targets such as gold, silver, platinum, palladium, gold/palladium alloy, platinum/palladium alloy, iridium, aluminum, tantalum, ITO indium tin oxide, iron, tungsten, titanium, etc; It can also be used as a high vacuum carbon plating instrument (with a standard 3.05mm carbon rod) to produce highly stable carbon films and surface coatings. It can be applied to scanning electron microscopy, especially high-resolution field emission scanning electron microscopy (SEM) sample preparation, transmission electron microscopy (TEM), and other nonelectron microscopy (such as material field) coating applications. It can also be used for integrated stove-related coating work.
Hongtian Technology Co., Ltd. is China High End Integrated Stove With Large Coating Equipment Manufacturers and High End Integrated Stove With Large Coating Equipment Suppliers. And it was established in 2012, with a registered capital of 10 million yuan, is a national high-tech enterprise. Headquartered in Shanghai, China, the company has a number of wholly-owned and holding subsidiaries in Nantong, Yancheng and other places in Jiangsu Province, and has established R & D centers in China and Japan to layout the global market. At present, the company has grown into a well-known domestic new energy intelligent equipment manufacturer, and is a enterprise in the field of lithium copper foil equipment in the country. The company's core technical team led by Mr. Matsuda Mitsuya in Nagoya, Japan, focuses on the development and integration of high-end manufacturing equipment and automation system in the field of high precision electromechanical equipment. Through the introduction of Japanese advanced technology and design concepts and the import of original precision parts from Japan, the various equipment products produced by the company have become industry benchmarks.
Heating the target to the evaporation temperature required for sputtering is a critical starting step in the entire vacuum coating process. This equipment from Hongtian Technology is equipped with an advanced heating sys...
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View More1.How Does Coating Technology Improve the Performance of Integrated Stoves?
At Hongtian Technology Co., Ltd., we understand the importance of integrating advanced technology into the products we manufacture, particularly when it comes to Integrated Stoves. One of the most significant innovations in stove technology today is the application of high-performance coatings, especially on components like Low-E glass. This advanced coating technology consists of multiple layers of metal or other compounds, which are carefully applied to the surface of the glass, providing not only enhanced durability but also a substantial improvement in energy efficiency.
The Low-E glass used in integrated stoves is specifically designed to have high transparency for visible light while maintaining a high reflectivity for mid- to far-infrared radiation. This combination helps minimize the loss of heat within the cooking cavity. In the context of an integrated stove, this means that heat is retained more effectively during the cooking process, leading to faster cooking times and reduced energy consumption. The result is a cooking environment where energy is used efficiently, reducing the overall energy demand and lowering operational costs for consumers.
As part of Hongtian Technology Co., Ltd.'s mission to provide High End Integrated Stove With Large Coating Equipment, we leverage intelligent manufacturing techniques to ensure the quality and performance of our stove components, including the application of specialized coatings. These coatings are integral to enhancing the stove's ability to retain heat, making it more environmentally friendly and cost-effective in the long term. By focusing on customization and advanced coating technology, we deliver products that are not only functional but also cater to the growing demand for sustainable, energy-saving solutions in modern homes.
Our commitment to intelligent manufacturing and process assurance ensures that each stove component, including coated materials, meets the highest standards of performance, durability, and energy efficiency. This technological focus aligns with our corporate strategy of developing energy-efficient equipment that is both innovative and market-oriented, providing our customers with top-tier, high-end products that improve the overall cooking experience.
2.What is Sputtering Coating and How Does it Work in Integrated Stoves?
Sputtering coating is a high-tech process that is central to the advanced manufacturing of integrated stoves, and it plays a vital role in ensuring both the functionality and aesthetics of the stove. At Hongtian Technology Co., Ltd., we employ cutting-edge sputtering coating technology in the production of stove components, utilizing sophisticated sputtering systems like the Q150TESPLUS. Sputtering is a vacuum-based deposition process in which ions generated by an ion source bombard a target material, causing the target's atoms to be ejected and deposited onto a substrate, such as glass or metal parts of the stove.
The Q150TESPLUS sputtering system integrates two advanced coating techniques—ion sputtering and thermal evaporation. This system allows us to apply a wide variety of coatings, including metals such as gold, platinum, silver, and palladium, as well as non-oxidizable materials and even carbon films. This versatility is crucial in meeting the diverse needs of customers who seek high-quality, durable components for their integrated stoves.
Sputtering coating has numerous benefits, especially in the production of integrated stove components. The thin, uniform films formed through this process offer superior corrosion resistance, abrasion resistance, and thermal stability, ensuring that the stove components last longer and perform better over time. These coatings enhance the stove's aesthetics, giving it a sleek, modern finish that complements contemporary kitchen designs.
3.How Does the Coating Equipment Contribute to Energy Savings and Enhanced Efficiency?
The impact of coating equipment on the energy efficiency of integrated stoves cannot be overstated. At Hongtian Technology Co., Ltd., we are committed to providing cutting-edge, energy-efficient solutions for modern kitchens. Coating technology plays a pivotal role in reducing energy consumption by improving the thermal efficiency of integrated stoves. One of the key advantages of the coatings applied to components like Low-E glass is their ability to enhance heat retention while minimizing energy loss.
The Low-E glass coatings used in integrated stoves significantly reduce the emissivity of heat transfer, keeping the temperature inside the stove cavity high and stable. The coating's high reflectivity for mid-to-far infrared radiation ensures that heat stays concentrated within the cooking environment, leading to faster cooking times and reducing the amount of energy required to maintain high temperatures. This directly translates into energy savings and a more cost-effective cooking process.
Hongtian Technology Co., Ltd. are driven by a corporate mission to provide intelligent manufacturing solutions that serve our customers and create long-term value. We believe that energy-efficient products are not only good for the environment but also help consumers save on energy bills. Our integrated stoves, equipped with advanced coatings and sputtering technology, embody this commitment by offering superior heat retention, lower operational costs, and reduced environmental impact.